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DEFORM V14.0.2 Manual

ENVTMP

(Simulation control)  
Update History: V11 – Furnace definition (Ftype=10) has been added. Last updated on : 30-07-2013

ENVTMP Ftype, Etemp or ENVTMP Ftype, Ndata (for Ftype =0 or 1)

Time(1), Etemp(1)

:

Time(Ndata), Time(Ndata)

or

ENVTMP Ftype, Ndata (for Ftype =10)

1, GFDim,Ftype1, Nset1, Ndim1

1, Data1(1,1), Data1(2,1), …, Data1(Ndim1,1)

:

Nset1, Data1(1,Nset1), Data1(2, Nset1), …, Data1(Ndim1, Nset1)

:

Ndata, GFDimN, FtypeN, NsetN, NdimN

1, DataN(1,1), DataN(2,1), …, DataN(NdimN,1)

:

NsetN, DataN(1,NsetN), DataN(2, NsetN), …, DataN(NdimN, NsetN)

(if FtypeN > 0)

Ndata, GFDimN, FtypeN, NsetN, NdimN

DataN(1,1), DataN(2,1), …, DataN(NdimN,1)

::

DataN(1, NsetN), DataN(2, NsetN), …, DataN(NdimN, NsetN)


OPERAND | DESCRIPTION | DEFAULT
—|—|—
Ftype | Function type: 0 = Constant environment temperature 1 = Time dependent environment temperature 10 = Furnace temperature | 0
Etemp | Environment temperature | 20C or 68F
(for Ftype = 1)
Ndata | Number of time/temperature data pairs | None
Time(i) | Time of ith data pair | None
Etemp(i) | Environment temperature of ith data pair | None
(for Ftype = 10)
Ndata | Number of data sections for furnace definition | 20
GFDimN | Section function dimension 0 = Reserved 1 = Support NsetN x NdimN data sets DataN(i,j) | 1
FtypeN | Function type of section N 0 = Type none, index number starts in each line 1 = Function of time 2 = Function of temperature | 0
NsetN | Number of data sets defined in section N | 0
NdimN | Dimension of data sets defined in section N | 0
DataN(i,j) | Value of the i,jth data defined in section N |

DEFINITION

The environment temperature is used in radiation and convection heat transfer calculations and represents the room temperature of the area in which the manufacturing process is taking place.

REMARKS

The environment temperature may be specified as a constant value or as a set of discrete time/temperature pairs, or even calculated by defining furnace parameters. If Ftype = 0 use the operand Etemp. If Ftype = 1 use the operands Ndata, Time(i), Etemp(i). Each time/temperature pair should be provided on a separate line. When process time lies within the specified data range, linear interpolation is used to determine the environment temperature. When process time lies outside the specified data range, linear extrapolation is used to determine the environment temperature. If Ftype = 10 use the operands Ndata, FtypeN, NsetN, NdimN, DataN(i,j). Total Ndata of sections are defined for furnace definition. And each section should be provided in NsetN lines of NdimN data values. Applicable simulation types: Heat Transfer, Non-Isothermal Deformation

Keywords: BLZMAN, CNVCOF, FRNNAM

Followings are the predefined data sections for Furnace:

Section 1 – General


  • 1, 1, 0, 2, 6

  • 1, IHTSCR, ISVAC, IFSHAP, HINT, FUREF, SCALE

  • 2, NUMOBJ, NUMWAL, NUMLAY, NUMACC, NGRIDS, NTPAIR


IHTSCR Furnace type 0 = DT gas-fired 1 = IDT gas-fired 2 = Electric 2
IFSHAP Furnace shape 0 = ver_cyl 1 = hor_cyl 2 = box 1
ISVAC Vacuum furnace flag 1 = vacuum 0 = NOT 1
HTINT Connected heat input 0
FUREF Furnace efficiency 0
NUMOBJ Total number of objects 0
NUMWAL Total number of walls 4
NUMLAY Total number of layers 0
NUMACC Total number of accessories of furnace 0
NGRIDS Total number of grids of the wall 0
NTPAIR Total number of data pairs of setting points 0
SCALE Model scaling factor 0 0

Section 2 – Specs


  • 2, 1, 0, 1, 3

  • 1, ALOAD, AMXTMP, AMNTMP


ALOAD Allowed gross load 0
AMXTMP Max. operation temperature 0
AMNTMP Min. operation temperature 0

Section 3 – Geometry data of furnace


  • 3, 1, 0, 1, 6

  • 1, OVH, OVW, OVL, WORKH, WORKW, WORKL


OVH, OVW, OVL Overall furnace height, width, length 0
WORKH,WORKW, WORKL Work zone height, width, length 0

Section 4 – PID parameters


  • 4, 1, 0, 1, 5

  • 1, IONOFF, PGAIN, IGAIN, SPAN, DAMP


IONOFF On/off flag 0 = Off 1 = On 0
PGAIN Proportional gain 0
IGAIN Integral gain 0
SPAN Span 0
DAMP Damping 0

Section 5 – Combustion parameters


  • 5, 1, 0, 2, 6

  • 1, IFUEL, HTCNT,COMTMP, EXCAIR, A_G_RATIO, 0.0

  • 2, A11, A12, A13,A21, A22, A23

  • IFUEL Fuel/gas material no. 0


HTCNT Heat content 0
COMTMP Temperature of combustion air 0
EXCAIR Excess air for combustion 0
A_G_RATIO New Ratio of air to gas 0
A11,A12, A13, A21, A22, A23 Experiment data for combustion 0

Section 6 – Cooling system


  • 6, 1, 0, 2, 3

  • 1, OPENA, FAI, ALT

  • 2, SHCRT, SHCIN, SHCOT


OPENA Opening area 0
FAI Given by experience, related to the thickness of furnace wall 0
ALT Opening rate, 1 for often opened door 0
SHCRT Cooling water rate 0
SHCIN Inlet temperature of the shell cooling system 0
SHCOT Outlet temperature of the shell cooling system  

Section 7 - Fan/blower


  • 7, 1, 0, 5, 10

  • 1, IFFMTR ,IFFLOC, IFFONFF, FFHP, FFSPD, FFDIA, FFHIGH , 0, 0, 0

  • 2, FFCWRT, FFCWIN, FFCWOT, CONST1, CONST2, 0, 0, 0, 0, 0

  • 3,iFFMAT, FFWGT, Nhrcnd, NHeatcp, NEmsvty, NDensy, 0, IHEATCPFLAG , 0, 0

  • 4,iATMAT, 5, NThrcnd, NHeatcp, NEmsvty, NDensy, 0, IHEATCPFLAG , 0, 0

  • 5, iATMAT,0,NViscsy, 0, 0, 0, 0, 0 , 0, 0


IFFMTR Fan material no. 0
FFHP Horse power 0
FFSPD Speed/velocity 0
IFFLOC reserved 0
IFFONFF On/off flag 0 = off 1 = on 0
FFDIA Diameter of propeller/blade 0
FFHIGH Height of the propeller/blade 0
FFWGT Weight of the propeller/blade 0
FFCWRT Cooling water rate 0
FFCWIN Inlet water temperature 0
FFCWOT Outlet water temperature 0
CONST1 Constant 520
CONST2 Constant 460
iFFMAT Material no. of FAN 0
iATMAT Material no. of Atmosphere 0
NThrcnd Section number of the material conductivity data 0
NHeatcp Section number of the material heat capacity data 0
NEmsvty Section number of the material emissivity data 0
NDensy Section number of the material density data 0
NViscsy Section number of the material viscosity data 0
IHEATCPFLAG 0 - Heat capacity 0

Section 8 - Reserved for common blocks for furnace temperature calculation


  • 8, 1, 0, 10, 5

  • 1, IMAXITR ,DERROR, DPENT, 0.0, 0.0

  • 2, IHYBRID, ISEXPLICIT, ITSOLV_EXPT, 0.0, 0.0

  • 3,IUSURCODE, ICONTACT, DCONTHTC, 0.0, 0.0, 0.0

  • 4,WATER_HEATCP,WATER_DENSY,DENVT,DENVHTC,0.0

  • 5,COEFSUR(1),COEFSUR(2),COEFSUR(3),GASNATRUAL_HTCNT,0.0

  • 6,TMP_AB,TAMB_IN_K,TAMB,0.0, BLZMAN

  • 7,0.0,0.0,0.0,0.0,0.0

  • 8,0.0,0.0,0.0,0.0,0.0

  • 9,0.0,IBASIZE,INOTFIRST,IPRNTFLAG,0.0,

  • 10,CURTIM0,CURTMP0,CURTIM,CURTMP,DTIME


CURTIM | Current time | 0
—|—|—

Section 9 - Energy items


  • 9, 1, 0, 11, 2

  • 1, Eitem(1), TotEitem(1)

  • 11, Eitem(11), TotEitem(11)


Eitem(i) Energy items 0
TotEitem(i) Total energy consuming at the current step 0

Section 10 – Reserved for furnace variables

Section 11 – Thermal schedule, time/temperature data pairs:


  • 11, 1, 1, NTPAIR, 1

  • time(1), Stemp(1)

  • time(NTPAIR), Stemp(NTPAIR)


time(j) time 0
Stemp(j) temperature 0

Section 12 – Fixture material data section index


  • 12, 1, 0, NUMFXT, 10

  • 1,,iFxtrMat(i),FxtrWeight(1)NThrcnd(1), NHeatcp(1), NEmsvty(1),

NDensy(1), 0, IHEATCPFLAG(1) , 0, 0

  • NUMFXT,iFxtrMat(NUMFXT),FxtrWeight(NUMFXT),NThrcnd(NUMFXT),

NHeatcp(NUMFXT), NEmsvty(NUMFXT), NDensy(NUMFXT), 0,

IHEATCPFLAG (NUMFXT), 0, 0


iFxtrMat(i) Material no. of the ith fixture 0
FxtrWeight(i) Weight of the ith fixture 0
NThrcnd(j) Section number of the ith fixture material conductivity data 0
NHeatcp(j) Section number of the ith fixture material heat capacity data 0
NEmsvty(j) Section number of the ith fixture material emissivity data 0
NDensy(j) Section number of the ith fixture material density data 0

Section 13 – number of objects in a group with the identical BCCs, and fixture material data section index:

(not in use)


  • 13, 1, 0, NUMOBJ, 3

  • 1, NumObjs(1), Scale(1), VOLUME(1)

  • NUMOBJ, NumObjs(NUMOBJ), Scale(NUMOBJ), VOLUME(NUMOBJ)

NumObjs(i) Number of objects in the ith group 0
Scale(i) Scale of the objects in the ith group 0
VOLUME(i) Volume of the objects in the ith group 0

Section 14 – Load pattern


  • 14, 1, 0, 10, 3

  • 1, OBJNO, NPTYPE,0

  • 2, OBJNO_FXT, NPTYPE_FXT,0

  • 3, NRCL(0),NRCL(1),NRCL(2)

  • 4, NRCL_FXT(0),NRCL_FXT(1),NRCL_FXT(2)

  • 5, NSYMOPT(0),NSYMOPT(1),NSYMOPT(2)

  • 6, NSYMOPT_FXT(0),NSYMOPT_FXT(1),NSYMOPT_FXT(2)

  • 7, DOFFSET(0),DOFFSET(1),DOFFSET(2)

  • 8, DOFFSET_FXT(0),DOFFSET_FXT(1),DOFFSET_FXT(2)

  • 9, DINSERTPT(0),DINSERTPT(1),DINSERTPT(2)

  • 10, DINSERTPT_FXT(0),DINSERTPT_FXT(1),DINSERTPT_FXT(2)


Section 15 – Material number of furnace accessories


  • 15, 1, 0, NUMACC, 10

  • 1, iMatNo(1), ACCWeight(1),NThrcnd(1), NHeatcp(1),

NEmsvty(1), NDensy(1), 0, IHEATCPFLAG(1), 0, 0

  • NUMACC, iMatNo(NUMACC), ACCWeight(NUMACC),

NThrcnd(NUMACC), NHeatcp(NUMACC), NEmsvty(NUMACC),

NDensy(NUMACC), 0, IHEATCPFLAG(NUMACC), 0, 0


iMatNo(j) Material number of the ith accessories 0
ACCWeight(j) Weight of the ith accessories 0
NThrcnd(j) Section number of the iMatNo(j) material conductivity data 0
NHeatcp(j) Section number of the iMatNo(j) material heat capacity data 0
NEmsvty(j) Section number of the iMatNo(j) material emissivity data 0
NDensy(j) Section number of the iMatNo(j) material density data 0
IHEATCPFLAG(j) 0 - Heat capacity; 1 - specific heat 0

Section 16 – Number of layers of furnace wall


  • 16, 1, 0, NUMWAL, 1

  • 1, nLayers(1)

  • NUMWAL , nLayers(NUMWAL)


nLayers(j) | Number of layers of the ith wall | 0
—|—|—

Section 17 – Material number of layers


  • 17, 1, 0, NUMLAY, 10

  • 1, iLyMatNo(1), LAYThick(1),NThrcnd(1), NHeatcp(1),

NEmsvty(1), NDensy(1), 0, IHEATCPFLAG(1), 0, 0

  • NUMLAY, iLyMatNo(NUMLAY), LAYThick(NUMLAY),

NThrcnd(NUMLAY), NHeatcp(NUMLAY), NEmsvty(NUMLAY),

NDensy(NUMLAY), 0, IHEATCPFLAG(NUMACC), 0, 0


iLyMatNo(j) Material number of the ith layer 0
LAYThick(j) Thickness of the ith layer 0
NThrcnd(j) Section number of the iLyMatNo(j) material conductivity data 0
NHeatcp(j) Section number of the iLyMatNo(j) material heat capacity data 0
NEmsvty(j) Section number of the iLyMatNo(j) material emissivity data 0
NDensy(j) Section number of the iLyMatNo(j) material density data 0
IHEATCPFLAG(j) 0 - Heat capacity 0

Section 18 – Surface grids connections for layers


  • 18, 1, 0, NUMLAY, 2

  • 1, nGrid_left(1), nGrid_right(1)

  • NUMLAY, nGrid_left(NUMLAY), nGrid_right(NUMLAY)


nGrid_left(j) Grid number at the left end of the ith layer 0 0
nGrid_right(j) Grid number at the right end of the ith layer 0

Section 19 – BCC code for surface grids


  • 19, 1, 0, NUMLAY, 2

  • 1, ITMPBC_left(1), ITMPBC_right(1)

  • NUMLAY, ITMPBC_left(NUMLAY), ITMPBC_right(NUMLAY)


ITMPBC_left(j) Furnace thermal BCC code of the grid at the left end of the ith layer 1 = innermost surface exposed to the furnace work zone -n = contact with the nth layer 0
ITMPBC_right(j) Furnace thermal BCC code of the grid at the right end of the ith layer 2 = outermost exposed to the environment -n = contact with the nth layer 0

Section 20 – Grid temperature


  • 20, 1, 0, NGRIDS, 1

  • nGrid(1), GdTemp(1)

  • nGrid(NGRIDS) , GdTemp(NGRIDS)


nGrid(j) Grid number 0
GdTemp(j) Grid temperature Section NFANThrcnd ~ Section NFANDensy - material data sections for FAN. Section NfxtrThrcnd(1) ~ Section NfxtrDensy(NUMFXT) - material data sections for fixtures. Section NObjThrcnd(1) ~ Section NObjDensy(NUMOBJ) - material density data sections for objects. Section NAccThrcnd(1) ~ Section NAccDensy(NUMACC) - material data sections for furnace accessories. Section NLayThrcnd(1) ~ Section NLayDensy(NUMLAY) - material data sections for furnace layers. 0